Most solar cells (the best ones) are made from
silicon crystal that is grown very slowly.
Silicon crystals growth from pure silicon is
an extremely slow and expensive process.
Because of gravity and how the crystals are grown
it is very hard to grow large flawless crystals.
The biger the crystal the harder it is to make it
perfectly flawless, a requirement for it to work.
Pure silicon crystal ingots are very expensive items flawless or not.
I'm not sure what it runs but it is likely to be
more expensive that gold ingots.
Fortunately, most chips are small and one waffer
which is a very thin slice from an ingot
can make thousands of chips,
but only one solar cell.
There are new types of solar cells now that
do not cost so much...but the technology is new
and the cost has not come down yet.
Here is an example that uses nanostructure diamonds
of all things: http://www.advanceddiamond.com/

